Equipment Monitoring
Continuous monitoring and anomaly detection for critical rotating equipment, power electronics, and industrial assets.
What we do
We instrument critical equipment with continuous data collection and physics-informed anomaly detection. When something changes — a bearing starts degrading, a power converter shifts operating regime, a pump curve drifts — we catch it early and quantify the trajectory.
Applicable equipment
- Rotating machinery. Pumps, fans, compressors. Vibration analysis (rainflow counting, spectral decomposition), motor current signature analysis, and operating point tracking.
- Power electronics. IGBT modules, inverters, power converters. Thermal cycling damage accumulation, junction temperature estimation, degradation trending.
- Heat exchangers. Fouling detection via heat transfer coefficient tracking. UA-value trending against clean baselines.
How it works
The same sensor-grounded approach as our HVAC diagnostics, adapted for non-HVAC assets:
- Instrument. Connect to existing sensors where possible. Add targeted instrumentation where needed — we specify exactly which measurements, with justification.
- Baseline. Establish normal operating regimes using Gaussian mixture models on historical data. No hand-tuned thresholds.
- Monitor. Continuous anomaly detection against learned regimes. Automatic regime labeling so you know what kind of abnormal, not just “abnormal.”
- Predict. For degradation processes (fouling, bearing wear, thermal cycling), fit degradation models and project remaining useful life with confidence intervals.
Contact us to discuss your monitoring needs.