Equipment Monitoring

Continuous monitoring and anomaly detection for critical rotating equipment, power electronics, and industrial assets.

What we do

We instrument critical equipment with continuous data collection and physics-informed anomaly detection. When something changes — a bearing starts degrading, a power converter shifts operating regime, a pump curve drifts — we catch it early and quantify the trajectory.

Applicable equipment

  • Rotating machinery. Pumps, fans, compressors. Vibration analysis (rainflow counting, spectral decomposition), motor current signature analysis, and operating point tracking.
  • Power electronics. IGBT modules, inverters, power converters. Thermal cycling damage accumulation, junction temperature estimation, degradation trending.
  • Heat exchangers. Fouling detection via heat transfer coefficient tracking. UA-value trending against clean baselines.

How it works

The same sensor-grounded approach as our HVAC diagnostics, adapted for non-HVAC assets:

  1. Instrument. Connect to existing sensors where possible. Add targeted instrumentation where needed — we specify exactly which measurements, with justification.
  2. Baseline. Establish normal operating regimes using Gaussian mixture models on historical data. No hand-tuned thresholds.
  3. Monitor. Continuous anomaly detection against learned regimes. Automatic regime labeling so you know what kind of abnormal, not just “abnormal.”
  4. Predict. For degradation processes (fouling, bearing wear, thermal cycling), fit degradation models and project remaining useful life with confidence intervals.

Contact us to discuss your monitoring needs.